Kawasaki mule idle adjustment. Those are good places to start.
- Kawasaki mule idle adjustment. EVERYTHING is within factory specs. Prev owner just had $1900 worth of work done at dealership, to include new carb, fuel pump, battery, fuel filter, spark plugs No description has been added to this video. One way to adjust Mar 24, 2009 · You will need to adjust it a bit after it warms up to get a good smooth idle, but initial setting that will get you running. Check the pilot jet or the pilot jet air screw. The only thing I've been able to determine is it's running very rich Oct 28, 2024 · Having trouble dialing in the idle, seems like it wouldn't hold a setting, but was able to use the mule for a day's work while babying it. Mar 27, 2011 · I have a 2005 Mule 3010 with about 198 hours on it and it has a Mikuni BW26-18 carb. In this video, I'll be installing the carburetor and adjusting the carburetor using a tachometer. i have had it 6 to 8 weeks. I brought it in to the dealer and they said it needs a valve adjustment. Sep 30, 2024 · Have a 24 Kawasaki Mule sx (400), with just 7 hrs on it,the idle is high making shifting nearly impossible. Access the Kawasaki MULE 610 4x4, 600 utility vehicle owner's manual with AI chat support and PDF download! Get answers instantly and understand your vehicle better. If the idle speed is out of the specified range, adjust it. It includes images and identification numbers for the KAF400-A1 and KAF400-C1 models. A couple years ago I put a brand No description has been added to this video. The original owner lived in Arizona and I'm using it in the mountains at 7300 feet. Boy did this really need a valve adjustment. Proper idle mixture adjustment is to tweak it for maximum IDLE rpm. what I did to my Kawasaki Mule to hopefully improve the idle and to prevent further dirt and oil goo from entering the throttle body and fouling up the works. On the 2510 carburetor the pilot jet is actually an initial air flow venturi Mar 8, 2025 · 1. Dec 12, 2006 · The operator's manual, page 110, states that the "Idle adjustment is controlled by the ECU and cannot be adjusted. Once that is done, I would pop the limiter Nov 12, 2017 · I recently purchased a used 2009 4010. After that, it idles high, and I have to control it with the brake. It then sort of fires up on what feels like one cylinder. Jan 18, 2021 · I tried the idle drop method, adjusted air screws, pretty much any option from a forum. This seems open too much. Set valve lash to . 2009/2013-2018 Kawasaki Mule 4010 low idle problem SOLVED Aaron Whittle 83 subscribers Subscribed Aug 3, 2009 · Grinding/rough shifting will occur. If the idle is unstable, have your dealer inspect the throttle body. The air/fuel screw is on the front part of the bottom of the carb near the intake boot. That will also be an indication that it was set much too rich and sucking fuel through the pilot circuit when it should not have been. 2000 Kawasaki Mule 3010 valve and carburetor adjustment Greenhill Garage 838 subscribers Subscribed 2011 Kawasaki MULE 610 4X4 | Owners Manual - Page 1 2011 Kawasaki MULE 610 4X4 | Owners Manual - Page 2 2011 Kawasaki MULE 610 4X4 | Owners Manual - Page 3 Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. Time to fix it. Tuning and adjusting the carburetor on such a motorcycle is the best way to get the most effective riding results from the bike. Loosen the idle adjust screw by moving it a 1/4 turn, counter-clockwise. In those cases the pilot jet provides the initial flow available to the air flow, and the screw fine tunes the flow of air that sucks the fuel into the pilot circuit. 2. It appears the return spring has weakened and is not bringing it back to idle. justanswer. Every now and then, it idles correctly Aug 16, 2024 · New Mule, high idle, can't get in gear Jump to Latest 1. Ethanol-free fuel is clean and hi-octane. When it is running, it works, let's say, sporadically. It is a good size piece that can be easily adjusted by hand. On other engines, 1 1/2 to 2 turns open were more like it. GENERAL INFORMATION HOW TO OPERATE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table of Contents is included after the Foreword. There is an external idle adjustment with the big The throttle has be sticking right above idle on the Mule 2510. The fuel adjustment screw is on top of the governor. Dec 2, 2008 · This does not adjust your idle speed, so if you reset it to the specified turns, and your idle speeds way up, you will know that you need to back down the idle adjustment - not the pilot air screw. It will not idle and I have adjusted the idle and sprayed carb Aug 10, 2014 · After having the same issues with bad idle or no idle on my 05 3010 I decided to try to replace the carburetor with a new one $$$. At full throttle without choke pulled, the throttle will open and close itself. Once it stalls the only way to get it to restart is to hold the throttle to the floor. I replaced the spark plugs (no improvement) and then pulled the air intake apart. Unit runs fine except won't idle. Warm the engine up a while, then adjust the idle mixture to the leanest setting it'll take and still stay running. You have to adjust the accelerator stop screw over the top of the rear axle (near the frame cross-tube where there is a black sheetmetal cover similar to the one over the carburetor). 6K views 3 replies 3 participants last post by landsteward Oct 2, 2024 L Jun 6, 2011 · Where are my Idle mixture screws on my 2004 3010 gas mule. After got back home and rode about 30 minutes, it started idling too high to change gears. Problem two. Todd told me where to Apr 26, 2007 · With the carbs synched, the engine warmed up to operating temperature, and the idle speed set, adjust the fuel screws so that when you rev the bike in neutral and release the throttle, the revs quickly drop to exactly idle speed again. Jul 23, 2011 · Hi All, After much searching on this forum and a nice conversation with Todd at BTK I have repaired the chronic lean mixture problem on my 2005 mule which, by the wqy I purchased new from Jim at BTK. Thanks for watching and for the support! Feb 15, 2013 · you can cheat and do it dave's way where you set the idle at 2k and turn the sensor to were the bike idles at its highest set the screws and readjust the idle and your good In this video, I'll be installing the carburetor and adjusting the carburetor using a tachometer. Jul 27, 2011 · Idle mixture screw, 2002 Mule 3010 4x4 Jump to Latest 13K views 3 replies 4 participants last post by wingnut43 Dec 10, 2011 C Oct 10, 2011 · So our mule has decided to run terribly as of late. Aug 12, 2014 · 241 hrs, has fuel and spark. 9K views 2 replies 2 participants last post by tholmes May 7, 2013 T Download the Kawasaki MULE 610 4x4 and MULE 600 Utility Vehicle Owner's Manual for information on operation, maintenance, and safety. Made absolutely no difference, exactly the same. Oct 2, 2008 · After you open the idle jets up to . Then adjust the idle screw as necessary. Set the idle to 850-900 rpm's using idle adjustment screw. So how loose should the belt be so it doesn't turn. After sitting several years in storage it wouldn't run at all without choke. Aug 22, 2023 · I have a 2023 Mule XS FI XC. I have discussed this with the service department, and they are being difficult and now wanting the mule for a minimum of a week. I have seen elsewhere that this can be a problem. Can I fix the ideal or do I need to take it to the shop? How? Jun 9, 2011 · What is the proper idle speed supposed to be set at on a 05 brute 750? Is it 300 rpm or 1100 rpm . Jun 26, 2010 · There is only one carburetor adjustment, the idle stop screw. When running it is fine. If that's ok, move on to the idle mixture. We found gas in the oil several times and ended up getting a new carb for it. Anybody have some words of wisdom? Thanks for your assistance. Otherwise, it's a matter of time before she tears something up in the Apr 3, 2019 · What is the basic adjustment ( starting point ) on the idle mixture ( lean/ rich ) screws on a 2003 Kawasaki Mule 3010? Mine seems to run best at 2 1/2 to 3 turns open after bottoming out the mixture screws. Jun 25, 2020 · Billhook said: We have just bought a 2020 Mule SX 4x4 which I believe has a fuel injection gas engine. turns out that by just riding it some - I'm sure there's a specific adjustment timeframe - the ECU kept making little changes after I adjusted valve clearance, until one day it was back to its normal low idle. Tilt up the cargo bed. That is the screw on the very bottom of the carburetor, just ahead of the float bowl. If you loosen the clamp, you can turn the carb sideways enough to adjust it while still mounted. Understanding the Role of the Governor in a Kawasaki Engine The governor is an essential component in a Kawasaki engine that helps regulate the speed of the engine by controlling the flow of fuel and air. Thanks for watching and for the support! Jan 6, 2021 · We have a 2005 Mule - KAF400A which is running badly. GENERAL INFORMATION HOW TO OPERATE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table Jul 31, 2018 · After 9 years my Kawasaki Mule 4010 developed the same rough idle and jerky acceleration. Waiting to get an explanation from the tech. I generally remove the drive belt to adjust the pilot to avoid problems with the clutch trying to engage while adjusting the pilot, and then run the idle to approximately 1,400 rpm and set the pilot for the best sounding engine exhaust note. It accelerates well and doesn't seems to have any other issues. Find details on daily checks, engine starting, braking, cargo bed use, and more. Run engine for 5 minutes or so to warm up. Mar 26, 2024 · I have read a lot of threads on gears grinding when putting in gear and idle adjustments but cant seem to find the right answer. Have done a fair amount of work on motorcycles and golf carts but am completely new to Aug 11, 2023 · I am having problems with my 2510 Mule back firing when running. Once in a while I see one on which the throttle idle stop has been removed or lost, but that is rare. How to adjust the governor on a Kawasaki mule 610 Oct 16, 2007 · Bough a 2006 used 3010, it is will not idle high enough when you stop it goes dead. I even bought a service manual from dealer. the dealer delivered it and it was just hard starting i put some stabilizer through it and it run perfect for about 2 weeks now its back to hard starting. ly/kawasaki-mule-carb-cleanLearn how to clean the carburetor on a Kawasaki Mule in this video from Partz Customer: I have a Kawasaki Mule 650, and after it starts, it goes into high idle. I am Jul 26, 2017 · Hi, My 2005 KAF440 gas mule is dying on idle. It's having trouble starting and idling: It seems to only start cold. GENERAL INFORMATION HOW TO OPERATE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j A Table From https://www. Check the idle speed with a tachometer. 021 you will need to adjust the 2 idle screws on the top of the carb. I have Jun 21, 2009 · I recently purchased a used Mule 3010. . Oct 12, 2010 · You will see the idle adjustment screw in the diagram. BTW: The idle adjustment for our 3010 Mule is a two-step process. I then replaced the fuel pump $$$, bad news again no difference. It was idling too low and cutting off when I bought it. Recently bought this mule that had sat up for about I year without being started before I bought it. It's seemingly gasping for air and frequenlty stalls due to low idle sttings or air. I see two small covers on the Feb 9, 2010 · The idle screw is on the right side. Jun 9, 2014 · Does anyone know how to adjust the idle on a diesel mule? It was recently "serviced" (horrible service shop) and for some unexplained reason they increased the idle. 010 cold lash. Locate the idle adjust screw, or accelerator stop screw on the side of the carburetor that is above the top of the rear axle of the vehicle. more Feb 7, 2008 · I took the Mule out this morning in 5% below conditions and it continued to idle for a couple of minutes, whereas previously it would die after about 1/2 minute in 20% weather. Next day, it won't start, and hasn't started since. Idle mixture adjustment is out of the loop above 1/2 throttle. I would also replace the O-ring that seals the pilot jet. This was done by manually holding the sub throttle closed and then adjusting the stop screw until 800 RPM was seen on the laptop. I am assuming the carb is running too rich. I put it together and it started fine Kawasaki Mule 4010 Governor Adjustment (2024) Off Roading UTV 797 subscribers Subscribe Feb 23, 2011 · On another Mule in testing, we opened up the sub throttle's stop screw to achieve 800 RPM base idle speed. Once you set it you will need to start the engine and reset it to the best idle. The choke plate should be all the way open. It has clean air Jan 27, 2018 · And choke operation. If toys will get me in the door when it is time to go, I have it made! Update, I cannot get it to maintain steady idle with temp change!If anyone knows how to fix this, please let me know in the comment section. If I try to start it when hot, it will crank but not start It won't idle for longer than a few minutes or so at the most, it seems to cut out after a while It has issues Kawasaki motorcycle carburetors provide the fuel-and-air mixture necessary for the vehicle to produce its high performance. Oct 1, 2009 · Once the engine is fully warmed you can adjust the pilot screw for the smoothest idle. The high idle causes the gears to grind if you try to engage on level ground, any gear from neutral from a standing In this video, Linda will be adjusting the valves on a Kawasaki mule, 3010, KAF620-E and replacing the spark plugs. Can I just adjust the idle screw or is there a much bigger process to adjust for high Mar 22, 2020 · I recently purchased a 550 mule from a friend. You name it, I've done it. Fairly simple adjustment, I drilled a new hole on the gov arm and moved the existing spring to the new hole, 3/4 of an inch. Jun 22, 2009 · When the Mule 3010 carb will not idle it is almost always a case of plugged pilot jets and the passages from them to the throttle bore. If so, what should I set valves at and what is the easiest way to roll engine over by hand? If not, can I advance the idle using Jul 16, 2023 · I've had a rough idle with my mule for a couple weeks now. I would remove the pilot jet hold down bracket and pull the pilot jet and check it for plugging. more Dec 17, 2008 · Make sure your idle set screw that holds the throttle shaft slightly open is still there and adjusted properly. Set it to the idle specifications in the book, or just fast enough it runs without stopping and not so fast as to keep the drive clutch engaged. Thanks for watching and for all of the support! One moment, pleasePlease wait while your request is being verified Jul 5, 2012 · My nephew gave my older sister a Mule and the thing seems to idle too fast. 1400 hours on it. May 20, 2025 · Hi folks, I have a 2000 Mule 550 with the FE290D engine with indicated 300 hours--actual is less, but the key switch was left ON which ran the battery down while running up the hobbs. It will run right Find Kawasaki Mule carburetor parts here: http://bit. Otherwise it idles down and dies. 2006 Kawasaki Mule 3010 model kaf620h - gears grind when putting into all gears. Kawasaki 2016 Mule 610 4X4 MAINTENANCE AND ADJUSTMENT 101 j A Axel Lever Stopper Screw B Base Plate C Axel Lever D Idle Adjusting Screw E Cover Plate F Link Lever Adju Mar 18, 2021 · I recently picked up a 2009 4010 4x4 Trans, gas Mule at an auction. My manual from the dealer is backordered and it idles like crap. A friend insists that a valve adjustment will solve problem. The only thing I've been able to determine is it's running very rich Sep 11, 2015 · The past 50 hrs my 2012 Kawasaki mule 4010 has had only idling issues. Three turns off the bottom is a good place to start. Set pilot air screws to The document provides information about model identification and specifications for the MULE 610 4x4 and MULE 600 utility vehicles. Not the worst parts in the world to have Feb 23, 2008 · The year of the mule that i can't get the idle slowed down enough to shift into any gear with out it shutting off is:( 2001 yr. 020-. Thanks for watching and for all of the support! Sep 19, 2013 · Can someone please give me a basic procedure for tuning the carb on a 3010 Mule Trans? If I understand correctly, I think it goes something like this: 1. 2015 Aug 4, 2010 · I e-mailed Kawasaki and they said there is adjustment. Aug 9, 2013 · Valve adjustment - I read that intake valves could tighten up a bit and cause pressure sensor to misread tricking the system to add fuel at idle causing the rich condition. 5-2. First of all it wouldn't start for the life of me. 280 hours, runs great BUT if it idles 20 seconds or so it will make a small noise as if it burps and then dies out. Then locked the screw down. " Oct 22, 2022 · You can adjust the governor, on your 550 Kawasaki Mule, by increasing the fuel to the carburetor. This will also take out some of the slack in the accelerator pedal. Feb 22, 2011 · They are not typically shown in the parts diagrams because Kawasaki EPA certified this engine with the OEM setting from the factory and does not want anyone tweaking them to correct the lean die idle problem. Thanks Jul 14, 2017 · I've had a rough idle with my mule for a couple weeks now. We had the carb replaced about 6 months ago and it ran fine for a while. Jan 10, 2011 · Search this forum Printer friendly version E-mail a link to this thread 2013 Kawasaki MULE 610 4X4 | Owners Manual - Page 1 2013 Kawasaki MULE 610 4X4 | Owners Manual - Page 2 2013 Kawasaki MULE 610 4X4 | Owners Manual - Page 3 Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. Jan 25, 2023 · Discover the most common Kawasaki Mule 4010 problems and learn step-by-step solutions to keep your UTV running smoothly. She has to hold foot on the brake and start it in the fwd or rev gear she wants to travel in. Some carbs have a throttle STOP screw that is longer on some models than on others. - Download as a PDF or view online for Jan 1, 2024 · Just wondering if anyone has done the governor adjustment to their Mule for added speed? I have tried it out and know I can get more speed, but I have gone back to the factory adjustment again since I have not heard from anyone else on how their Mule is holding up with the adjustment. It starts with choke and if you keep feathering throttle it runs. When drive clutch is disengaged the belt should not turn the driven pully, right? Anyway that's what I think. Will start right back up with a little choke. Understanding the role of the governor is crucial for ensuring optimal engine performance and preventing any potential issues. What! 10 hours and a valve adjustment? They also said they couldn't guarantee the factory would cover the Customer: I have a 2006 3010 mule fd620d engine how do I adjust the high and low idle Customer: What is the basic adjustment ( starting point ) on the idle mixture ( lean/ rich ) screws on a 2003 Kawasaki Mule 3010? Mine seems to run best at 2 1/2 to 3 turns open after bottoming out the mixture screws. If you run the OEM pilot jets you will fight the idle to stop running problem forever as long as you use automotive gasoline. Ok, problem one sorta fixed. If the governor arm or the linkage between the governor and carburetor has been "tweaked" it may take a bit of bending and straightening of the "control" parts to get the idle correct. At startup or after driving when the engine is over idle speed the clutch grabs the belt, as the engine drops to idle the primary clutch is supposed to completely release the belt. A few years ago I replaced the fuel filter and carburetor, at which point it started right up and developed full power. and i have neglected to dig into the carb. More recently, I've changed the air filter, fuel pump, ignition coil (gapped to spec) Oct 3, 2023 · The primary can get what I'll call sticky. It worked wonders for me! Also screw in all carburetor adjustment screws and then back out 2 full turns and start fine tuni Nov 16, 2014 · You want to adjust the accelerator lever stop screw (just to the right in the picture). com/ythiJustAnswer Customer: My 610 xc Kawasaki mule won't idle. Discover common Kawasaki Mule idle problems, their causes, and effective solutions to ensure reliability and optimal performance. If you cannot get your air screw adjusted, it means there is dirt or varnish in the pilot jet or your valves need to be adjusted. Made one adjustment to the idle screw to lower it so as not to grinds the gears while shifting. Feb 7, 2013 · Mule 2510 idle issues, have tried a # of things Jump to Latest 3. It was grinding at one point and I May 4, 2022 · Hi folks, I have a Mule 550 (FE290D engine) that sat for several years and would not start. 3. Thank you. This is a side by side 4 wheeler. Nail the gas and runs as it should. 2015 Kawasaki MULE 610 4X4 | Owners Manual - Page 1 2015 Kawasaki MULE 610 4X4 | Owners Manual - Page 2 Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. Thanks to all who posted on this pesky and seemingly universal problem. Now my mule goes 38 MPH according to the GPS. Heet contains methyl alcohol and I don't understand the chemistry which would explain why this type of alcohol dries up the moisture when ethanol does not. I did my first service including oil change, trans & differential oil change. Back it off all the way. Thanks for watching! Idle Speed Inspection Start the engine and warm it up thoroughly. A few taps on the starter and it's relay later and it's starting again. Then it is a matter of elimination. There is also the smell of excessive gas fumes. How do you adjust the idle speed on this machine? I can find any adjustment screws in what looks like the carburetor. Same manual the service techs use. Then it started acting up like it did before. It takes a fairly smaller screwdriver to fit. Gears grind like crazy when shifting out of neutral. Aug 30, 2009 · Which model is the Mule? The jets on the 300 are not adjustable, the air bleed for the pilot circuit is adjustable and should be set at around 1. How do I adjust the fuel to air mixture? Any and all help would be appreciated. It won't idle down unless I shift it into gear first. Carried it to a dealer and they adjusted Throttle position sensors. I've cleaned the throttle body, ruled out bad gas, changed spark plugs, checked the fuel pump and filters. Runs well under load but dies, surges and idles horrible. Nov 17, 2019 · 2014 Mule 610. Also tight intake valve can cause issues. The quick reference guide sections the service manual into chapters to help technicians easily find relevant procedures and specifications. It has 10 hours and out of the blue started idling high and having a hard time shifting. Surprised it ran at all. Contacted the dealer, he checked with the tech and was told this was common with the break in period. Last, shift linkage adjustment. In this video, I'll be removing the carburetor to rebuild it. Those are good places to start. well tonight i May 5, 2012 · Folks, I have a gas Mule 3010 4x4 the won't idle for long. Im conused a little by my manual. the make is Kawasaki mule 4x4 -type KAF 620 E-1 3010, Thank for any and all help with getting this mule running where i can use it ! (liquid cooled V-Twin OHV FD620D) Dec 24, 2007 · With this adjustment I was able to get about a 10MPH gain. JustAnswer Customer: It runs fine but you let off the gas and it Apr 25, 2011 · okay rcw i have talked to you before about this mule. I'd like to adjust my linkage (I suppose) as when I shift into gear, I get a good grab and clunk at least. Oct 1, 2008 · +1 Idle speed screw is out of the loop when the throttle is opened. I Adjust your idle speed and you are done. The adjustments can include making the idle, midrange, and Jul 9, 2023 · I have a 2023 4010 Mule TRANS that I've now had a year and just hit 50hrs. No codes on computer. It is idling too fast and we have looked at the adjusting screws on the throttle linkage and they seem to make no difference. So a valve adjustment could be in order. May 20, 2021 · Just bought a 2001 mule in very good condition. I May 18, 2011 · Normally the pilot air screw on a four stroke carburetor controls the venturi effect of the air flow that pulls fuel available to the air stream. 5 turns from lightly bottomed. Aug 16, 2023 · As for the initial idle not correcting/dropping. As the clutch wears and/or the spring weakens the clutch will not fully release at idle. amenn mewvtv yixx khqvtf lntctec ohmbjuxs dfoa kvhvedw rav aseyr